There are hundreds of final assembly manufacturers across the United States. While procedures and operations can be unique to each manufacturer, there should be at least some common characteristics among all final assembly manufacturers.
As one of those trusted final assembly manufacturers, Amerequip knows there are certain processes and attributes that go into being a leader in the industry.
Amerequip details what goes into being a top final assembly manufacturer.
Elite Quality Control
Quality has to come first. As an ISO 9001-certified company, Amerequip lives by high standards of quality and takes pride in producing strong products that are built to last.
High quality, however, is only achievable by having a highly skilled and properly trained team. Cross-trained technicians are a good indicator of a strong final assembly manufacturer. For us, quality control is managed by performing quality checks at every step of the assembly process.
Lean Manufacturing Principles
Combining lean manufacturing principles and Kanban ideologies provides a heightened awareness of efficiency, quality, and time savings.
Kanban inventory systems, in particular, are an extremely efficient way to move a project along without sacrificing quality. This inventory practice is used in just-in-time manufacturing, where visual aids, physical or digital, are used as guides to indicate when orders are needed. This aids in final assembly projects, keeping team members up to date on the various statuses of incoming projects, allowing for preparation as needed.
Amerequip utilizes both practices in our final assembly processes, including 5S workplace organization, optimized workflow stations, and assembly areas designed for quick changeovers.
Standard Operations and Consistency
While every order may be different, having a standard set of operating procedures should keep any final assembly process in check. A standard set of operations aids in consistency as final assembly manufacturers strive to have error-free work.
This could include process optimization, entailing streamlined workflows designed to eliminate waste and maximize productivity while maintaining superior quality standards.
Seamless Integration of Manufacturing Capabilities
There should be a streamlined process to move product components from the main manufacturing line to the designated final assembly area.
Amerequip ensures that its final assembly manufacturing processes directly integrate with all of our manufacturing capabilities. Key solutions in our integration process include:
Custom Configuration: Assembly processes tailored to your specific product requirements and specifications.
Inventory Management: Sophisticated Kanban systems to ensure components are available when needed without excess inventory costs.
Continuous Improvement: Dedicated improvement teams continuously refine processes to enhance efficiency and quality.
Documentation and Traceability: Complete assembly records and quality documentation for every product.
End of Line Testing
Final assembly manufacturers know that it’s not enough to just put all the pieces together, but to ensure the product that’s leaving the site also works. Amerequip incorporates these critical factors into our end-of-line testing procedures:
Custom Testing Protocols: Tailored testing procedures designed to match your specific product requirements and performance criteria.
Quality Verification: Final inspection and testing protocols that confirm all specifications are met or exceeded.
Customer-Specific Requirements: Flexible testing capabilities to accommodate any specialized testing procedures or validation requirements your products may need.
Connect with Amerequip as Your Final Assembly Manufacturer
For over 100 years, Amerequip has served as a reliable, trustworthy, and precise complete design and manufacturing solutions provider for OEMs.
With our vertical integration practices backed by our ISO 9001 certification, Amerequip merges smart business practices and quality. Whether you need final assembly services, custom production and manufacturing, kitting capabilities, or simply want to know more about our work, contact us today.